Battery Ops Platform

Tantangan IndustriIndustry Challenge

Audit IATF 16949 Semakin Ketat IATF 16949 Audits Are Getting Stricter

Persyaratan keterlacakan digital dari GM dan OEM global terus meningkat. Sistem berbasis kertas tidak lagi cukup untuk memenuhi standar audit modern. Digital traceability requirements from GM and global OEMs keep rising. Paper-based systems no longer meet modern audit standards.

Dokumentasi Berbasis KertasPaper-Based Documentation

Catatan produksi manual tidak memenuhi persyaratan keterlacakan digital GM BIQS. Auditor memerlukan riwayat lengkap dari bahan baku hingga pengiriman dalam hitungan menit, bukan jam. Manual production records fail GM BIQS digital traceability requirements. Auditors need complete history from raw materials to shipment in minutes, not hours.

Tidak Ada Containment CepatNo Rapid Containment

Ketika lot material bermasalah ditemukan, berapa jam untuk melacak semua batch yang menggunakannya? Dengan kertas, bisa berhari-hari. Auditor menguji skenario ini. When a defective material lot is discovered, how long to trace every batch that used it? With paper, it can take days. Auditors test this scenario.

Dua Pabrik, Satu MasalahTwo Plants, One Problem

P1 Taman Barat dan P2 Taman Timur beroperasi dengan catatan terpisah. Tidak ada visibilitas inventaris real-time lintas pabrik. Transfer material tidak terdokumentasi digital. P1 Taman Barat and P2 Taman Timur operate with separate records. No real-time cross-plant inventory visibility. Material transfers are not digitally documented.

3 Penyebab Utama Kegagalan Audit IATF 16949 di Dunia (2024): Top 3 Causes of IATF 16949 Audit Failures Worldwide (2024):

1. Dokumentasi TPM Tidak Memadai1. Inadequate TPM Documentation 2. Catatan Tindakan Korektif Buruk2. Poor Corrective Action Records 3. Keterlacakan Proses Hilang3. Missing Process Traceability

Ketiganya adalah masalah berbasis kertas yang diselesaikan oleh sistem ini. All three are paper-based problems solved by this system.

Solusi Phase 1Phase 1 Solution

Satu Aplikasi. Tiga Tab. Siap Audit. One App. Three Tabs. Audit-Ready.

Tidak perlu hardware baru. Tidak perlu sensor. Operator mengetik apa yang sudah mereka tulis di kertas. Sistem menghubungkan semuanya. No new hardware. No sensors. Operators type what they already write on paper. The system connects everything.

1 Tab PertamaFirst Tab

Log Batch — Keterlacakan Penuh Batch Log — Full Traceability

Setiap batch aki terhubung mundur ke bahan baku dan maju ke pengiriman pelanggan. Klik nomor batch, lihat seluruh riwayat. Klik lot material, lihat semua batch yang menggunakannya. Every battery batch links backward to raw materials and forward to customer shipment. Click a batch number, see the full history. Click a material lot, see every batch that used it.

✓ Penerimaan bahan baku + QC incomingRaw material receipt + incoming QC
✓ Pencatatan produksi batch + material yang dikonsumsiBatch production record + materials consumed
✓ Formasi charging (stasiun, durasi, catatan)Formation charging (station, duration, notes)
✓ Uji akhir (OCV, CCA, kapasitas, IR) + pass/failEnd-of-line test (OCV, CCA, capacity, IR) + pass/fail
✓ Pengiriman ke pelanggan + dokumen eksporCustomer shipment + export documents

Rantai KeterlacakanTraceability Chain

1

Bahan Baku DiterimaRaw Material Received

Lead ingot dari PT Krakatau Metal Industries, Lot L-2026-0287

2

Batch DiproduksiBatch Produced

B-P1-2026-000001 · Nagoya NS60L · Station 3 · Budi Santoso

3

Formasi + Uji AkhirFormation + End-of-Line Test

CCA 485A · OCV 12.82V · Kapasitas 45.3Ah · LULUS

4

Dikirim ke PelangganShipped to Customer

PT Sinar Jaya Abadi, Jakarta · 15 Maret 2026

2 Tab KeduaSecond Tab

Inventaris — Visibilitas Dua Pabrik Inventory — Two-Plant Visibility

Stok bahan baku dan barang jadi di P1 dan P2 dalam satu layar. Alert otomatis ketika stok di bawah reorder point. Raw material and finished goods stock at P1 and P2 on one screen. Automatic alerts when stock falls below reorder point.

✓ Stok real-time per material per pabrikReal-time stock per material per plant
✓ Alert hijau/kuning/merah untuk reorderGreen/yellow/red reorder alerts
✓ Referensi harga timbal LME 90 hariLME lead price reference (90-day)
✓ Log transfer antar pabrikInter-plant transfer log

Dashboard InventarisInventory Dashboard

P1 Taman Barat

Lead IngotOK

Asam SulfatSulfuric AcidOK

SeparatorWARNING

CaseOK

P2 Taman Timur

Lead IngotOK

Asam SulfatSulfuric AcidOK

SeparatorOK

CaseOK

3 Tab KetigaThird Tab

Laporan Audit — PDF Satu Klik Audit Reports — One-Click PDF

Auditor bertanya, sistem menjawab dalam detik. PDF profesional dengan header perusahaan, tabel data lengkap, dan format IATF-ready. Auditor asks, system answers in seconds. Professional PDFs with company header, complete data tables, and IATF-ready format.

✓ Riwayat batch lengkap (bahan baku → pengiriman)Complete batch history (raw material → shipment)
✓ Laporan lot material + containmentMaterial lot report + containment
✓ Ringkasan defect per periodeDefect summary by period
✓ Status inventaris dua pabrikTwo-plant inventory status

Contoh Skenario AuditAudit Scenario Example

Auditor GM:GM Auditor:

"Lot L-2026-0287 dari PT Krakatau Metal Industries — berapa batch yang gagal? Tunjukkan containment report." "Lot L-2026-0287 from PT Krakatau Metal Industries — how many batches failed? Show the containment report."

Sistem (5 detik):System (5 seconds):

"12 batch menggunakan lot ini. 3 GAGAL (LOW_CAPACITY). PDF containment report sudah terunduh." "12 batches used this lot. 3 FAILED (LOW_CAPACITY). PDF containment report downloaded."

Mengapa Platform IniWhy This Platform

Dibanding AlternatifCompared to Alternatives

KriteriaCriteria	Battery Ops	SAP/Siemens	Odoo MES	Excel
Biaya ImplementasiImplementation Cost	RendahLow	$100K+	$30K+	GratisFree
Waktu DeployDeploy Time	2-4 Minggu2-4 Weeks	6-12 Bulan6-12 Months	2-3 Bulan2-3 Months	Sudah AdaAlready Exists
IATF 16949 Ready	✓	✓	~	✗
Bahasa Indonesia	✓	✗	~	✓
Khusus BateraiBattery-Specific	✓	✗	✗	✗
Offline-First	✓	✗	~	✓
Skalabel ke ML/AIScalable to ML/AI	✓	✓	~	✗

* Excel: biaya tersembunyi dari error manual, duplikasi data, dan kegagalan audit * Excel: hidden costs from manual errors, data duplication, and audit failures

Roadmap

Tiga Fase Transformasi Digital Three Phases of Digital Transformation

Mulai dari keterlacakan dasar, berkembang ke kecerdasan prediktif. Setiap fase membangun di atas data yang dikumpulkan fase sebelumnya. Starting from basic traceability, evolving into predictive intelligence. Each phase builds on data collected in the previous one.

SEKARANGNOW

FASE 1PHASE 1

Keterlacakan + AuditTraceability + Audit

● Log batch digital end-to-endEnd-to-end digital batch log
● Inventaris dua pabrik real-timeReal-time two-plant inventory
● PDF laporan audit satu klikOne-click audit report PDF
● Containment report otomatisAutomated containment report
● Referensi harga timbal LMELME lead price reference

Nol hardware baruZero new hardware

FASE 2PHASE 2

Operasi Keuangan + CAPAFinancial Ops + CAPA

● Faktur pajak + dokumen LC eksporTax invoice + export LC documents
● Accounts receivable trackingAccounts receivable tracking
● Absensi personil terkait batchPersonnel attendance linked to batches
● Workflow CAPA (tindakan korektif)CAPA workflow (corrective actions)
● Demand forecasting ML (ARIMA)Demand forecasting ML (ARIMA)

Setelah Phase 1 suksesAfter Phase 1 success

FASE 3PHASE 3

Formation Intelligence

● Sensor di stasiun formasi (V, A, T, SG)Formation station sensors (V, A, T, SG)
● 3 bulan pengumpulan data3 months of data collection
● Prediksi defect dari kurva formasiDefect prediction from formation curves
● Optimasi energi formasiFormation energy optimization
● Computer vision inspeksi plat/weldComputer vision for plate/weld inspection

Memerlukan hardware baruRequires new hardware

Siap Melihat Demo?Ready to See the Demo?

Klik tombol di bawah untuk mengakses demo langsung dengan 2,500+ batch produksi sintetis. Coba lacak batch, periksa inventaris, dan generate laporan audit PDF. Click below to access the live demo with 2,500+ synthetic production batches. Try tracing batches, checking inventory, and generating audit report PDFs.

Buka Demo LangsungOpen Live Demo

Tidak perlu loginNo login required

Data sintetis (bukan data asli)Synthetic data (not real data)

Semua fitur aktifAll features active